Advantages of cemented carbide tungsten main die:

1. Longer service life:

Carbide is incredibly hard, making the master mold extremely wear-resistant. As a result, they maintain their shape and performance over a longer period of time, reducing the need for frequent replacements and ensuring continuous production without interruption.

2. Enhance thread quality:

The high precision achieved by the carbide master tool plays an important role in producing screws with precise thread profiles. This results in screws that exhibit higher retention, reduced propensity for delamination, and enhanced overall performance.

3. Best heat resistance:

The carbide tungsten main die has excellent thermal stability and can withstand the high temperatures generated during the thread rolling process. This feature ensures that the mold remains in optimal condition, maintaining consistent thread quality even during long production runs.

4. Cost-effective solution:

The upfront cost of investing in a carbide tungsten main die can be higher compared to other options. However, their exceptional durability and low maintenance requirements can result in long-term cost savings as they need to be replaced less frequently, significantly reducing downtime and associated expenses.

In conclusion:

Carbide tungsten main dies have become an important tool in the production of high-quality drywall screws. Its exceptional hardness, wear resistance and thermal stability make it an ideal material for creating consistent and precise thread profiles. Understanding the critical role of the master mold allows manufacturers to optimize the production process and ensure the production of reliable and durable screws. By investing in carbide tungsten main dies, manufacturers can benefit from improved screw quality, extended mold life, increased production efficiency, and ultimately satisfied customers.